Industrial 200L Gel Dosing Machine - Precision Silicone & Lubricant Filling with Flow Control
Industrial 200L Gel Dosing Machine: Precision Silicone & Lubricant Filing with Advanced Flow Control
Overview
The 200L High-Viscosity Filling Machine is engineered for precise, high-volume dispensing of gels, silicones, lubricants, and other viscous materials (up to 1,000,000 cP). It integrates flow control technology, anti-drip systems, and customizable dosing to ensure accuracy, cleanliness, and efficiency in industrial applications.
Key Features
Flow Control Technology
Variable Speed Pump: Adjustable flow rates (e.g., 1–50 L/min) via HMI or PLC.
Progressive Cavity Pump (PCP): Gentle handling of viscous materials like silicone, preventing shear degradation.
Closed-Loop Feedback: Real-time weight monitoring ensures ±0.2% accuracy per dose.
Precision Filling
Load Cell Weighing System: Automatically stops filling at target weight (e.g., 200L drums or smaller containers).
Anti-Drip Nozzle: Ceramic or stainless steel nozzles with pneumatic actuation to prevent dripping or leaks.
Vacuum Breaker: Eliminates airlocks during filling of thixotropic gels.
High Viscosity Handling
Heavy-Duty PCP Pump: Capable of pumping materials up to 1,000,000 cP (customizable for higher viscosities).
Insulated Hoses (Optional): Maintain material temperature to reduce viscosity for smoother flow.
Stainless Steel Hopper: Large capacity (50–200L) with agitator to prevent settling or clumping.
Ease of Operation
Touchscreen HMI: Preset recipes, customizable flow rates, and diagnostics.
Remote Control (Optional): Wireless operation via tablet or smartphone.
Quick Changeover: Tool-free nozzle swaps for different container sizes (e.g., IBCs, drums, pails).
Safety & Compliance
ATEX/IECEx Certification: Safe for explosive atmospheres (Zone 1/21).
Static Dissipation: Conductive hoses and grounding systems.
Corrosion-Resistant Build: 304/316L stainless steel, PTFE seals, and chemical-resistant coatings.
Customization Options
Nitrogen Blanketing: Inert gas purge to prevent foaming or oxidation.
Barcode Scanning: Track batches and ensure traceability.
Automated Conveyor Integration: For seamless line integration.
Technical Specifications
Filling Range: 1L–200L (adjustable in 0.1L increments).
Accuracy: ±0.2% of target weight.
Materials: 304/316L stainless steel, PTFE seals, FKM gaskets.
Safety Certification: ATEX, IECEx, CE.
Power Requirements: 220V/50Hz or 110V/60Hz (customizable).
Environment Rating: IP65 (dust and water resistant).
Operation Steps
Container Placement: Position the drum or IBC under the filling nozzle.
Start Cycle: Initiate via HMI touchscreen or foot pedal.
Flow Control: The pump dispenses material at a controlled rate, monitored by load cells.
Nitrogen Purge (If Equipped): Inert gas blanketing to prevent foaming or contamination.
Shutdown: Automatic stop when target weight is reached; nozzle retracts to prevent dripping.
Cleanup: Nozzle purges automatically with solvent or air (optional CIP system).
Applications
Silicones & Lubricants: Industrial greases, sealants, and adhesives.
Gels & Coatings: High-viscosity fluids, caulks, and specialty chemicals.
Pharmaceuticals & Cosmetics: Topical gels, ointments, and viscous formulations.
Food & Beverage: Syrups, sauces, and high-viscosity dressings.
Benefits
Flow Control: Variable speed and closed-loop feedback ensure precise, consistent dosing.
High Viscosity Handling: Robust pump and hopper design for materials up to 1,000,000 cP.
Drip-Free Operation: Anti-drip nozzles and vacuum breakers minimize mess and waste.
Safety: ATEX/IECEx compliance and static dissipation for hazardous environments.
Customization: Tailored for specific viscosities, container types, and flow requirements.
Low Maintenance: CIP compatibility and robust construction reduce downtime.
Why Choose Us?
As a manufacturer, we specialize in high-viscosity filling solutions for silicones, gels, and industrial chemicals. Our machines combine precision, safety, and ease of use to meet your toughest challenges. Contact us for a tailored quote or consultation!
Immediate Order:
Website: http://www.360banjia.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
