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2.5L Filling Machine

2025-05-21 09:52:45 glzon

2.5L Filling Machine - Comprehensive Product Details for Global Markets

2.5L Filling Machine 1

Product Overview
The 2.5L Filling Machine is a versatile, semi-automatic solution engineered for precise filling of liquids, pastes, and particulates in 0.5-2.5KG ranges. Designed for small-to-medium enterprises (SMEs) in food, beverage, chemical, and cosmetic industries, it combines user-friendly operation with ±0.5% filling accuracy and a compact footprint. Compliant with CEULFDA, and ISO 9001 standards, it is ideal for export to the EU, North America, and emerging markets.

Key Features & Technical Specifications


ParameterDetails
Filling Capacity0.5-2.5KG (adjustable via HMI), 10g incremental tuning
Accuracy±0.5% (dynamic weighing mode), OIML R61 certified
Speed300-500 containers/hour (1KG capacity, viscosity-dependent)
Power220V/110V 50/60Hz, 0.75kW (single-phase, IEC/UL certified)
Air Supply0.5-0.7MPa, 30L/min (optional oil-free air compressor available)
Materials304 stainless steel frame, PTFE seals, food-grade hoses (FDA/EU compliant)
Control SystemDelta DVP-SE PLC + 4.3” color touchscreen (multilingual: EN/ES/FR/AR/ZH)
SafetyCE/UL certified, emergency stop, no-container/no-fill interlock, IP54 rated


Technological Innovations

  1. Adaptive Dosing Technology

    • Servo-driven pump compensates for viscosity variations (1-5000cPs) in real-time, ensuring consistent fill levels.

    • Auto-tare function eliminates container weight variations for net-weight filling.

  2. Quick-Change Nozzles

    • Tool-less disassembly in <2 minutes for rapid format changeovers.

    • Accommodates bottles, jars, and pouches (50-300mm diameter).

  3. Hygienic Design

    • CIP-ready with integrated spray ball for WFI (Water For Injection) cleaning cycles.

    • Crevice-free stainless steel construction resists bacterial growth.

  4. Dual-Mode Operation

    • Manual Mode: Foot pedal activation for R&D or small-batch testing.

    • Automatic Mode: Conveyor-integrated operation with auto-indexing for production lines.

Applications

  • Food & Beverage: Sauces, edible oils, honey, syrups, and condiments.

  • Cosmetics: Lotions, shampoos, liquid foundations, and serums.

  • Chemicals: Detergents, lubricants, fertilizers, and cleaning agents.

  • Pharma: Small-batch production of oral liquids, topical creams, and ointments.

Global After-Sales Support
Tailored for International Clients

  1. Multilingual Hotline

    • 24/7 support in English, Spanish, Arabic, Mandarin, French, and Russian.

    • Video troubleshooting guides accessible via QR code in the manual.

  2. Spare Parts Logistics

    • 48-Hour Delivery: Regional warehouses in Rotterdam, Dubai, Houston, and Shanghai.

    • Critical Kit: 1-year supply of seals, O-rings, and filters included with every machine.

  3. Remote Diagnostics

    • TeamViewer/VNC access for real-time troubleshooting.

    • Predictive maintenance alerts via AI analytics (85% accuracy).

  4. Training & Compliance

    • Virtual Sessions: 4-hour training on operation, cleaning, and maintenance.

    • Certifications: CE, UL, FDA, and ISO documentation provided.

Ideal for Export Markets

  • Emerging Economies: Cost-effective solution for growing FMCG industries in Southeast Asia, Africa, and Latin America.

  • EU/NAFTA: Compliant with REACH, FDA, and OSHA regulations for food and pharma safety.

  • Middle East: Dust-proof design (IP54) and corrosion-resistant components for harsh production environments.

Export-Ready Package Includes

  • Machine pre-configured for destination voltage (110V/220V) and frequency (50/60Hz).

  • Multilingual operation manual (digital USB + printed copy).

  • 6-month gold warranty (extendable to 2 years).

Customization Options

  • Heated Hopper: For temperature-sensitive materials (up to 80°C).

  • Agitator System: For particulate-heavy liquids (e.g., suspensions).

  • Explosion-Proof Variant: ATEX II 3G certification for flammable liquids.

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