5L Semi-Automatic Jerry Can Corrosion Resistant Filling Machine for Strong Acid and Alkali

Overview:

The 5L Semi-Automatic Jerry Can Filling Machine is designed for precise and safe filling of strong acids (e.g., hydrochloric acid, sulfuric acid) and alkalis (e.g., sodium hydroxide) into jerry cans or similar containers. This machine combines corrosion-resistant materials, weighing-based accuracy, and semi-automatic operation to ensure efficient, safe, and reliable filling of hazardous chemicals. It is ideal for industrial applications where precision and chemical compatibility are critical.

Key Features:

1. Corrosion-Resistant Construction:

• Materials: Made from stainless steel 316L (or higher corrosion-resistant alloys) to withstand strong acids and alkalis.

• Seals and Hoses: Viton, PTFE, or other chemical-resistant materials to prevent degradation from aggressive chemicals.

• Coating Options: Optional electropolished or Teflon-coated surfaces for enhanced durability.

2. 5L Capacity Design:

• Container Size: Specifically optimized for 5-liter jerry cans, with adjustable fixtures to accommodate different can sizes.

• Drip-Free Nozzles: Prevents spills and ensures clean, precise filling.

3. Weighing-Based Accuracy:

• Load Cell Technology: Fills by weight for ±0.1% accuracy, ensuring consistent dosing even with variable liquid densities.

• Digital Display: User-friendly interface to set target weights, monitor fill progress, and display real-time data.

4. Semi-Automatic Operation:

• Manual Placement: Operator places the jerry can under the filling nozzle.

• Automated Filling: Start the process with a foot pedal or button; the machine stops automatically once the target weight is reached.

• Hands-Free Control: Reduces operator exposure to hazardous chemicals.

5. Safety and Compliance:

• Emergency Stop: Immediately halts operation in case of emergencies.

• Spill Containment: Drip trays or catch pans to collect accidental spills.

• ATEX/NEMA Compliance: Suitable for use in explosive atmospheres (optional).

• Chemical Resistance Certification: Materials tested for compatibility with strong acids and alkalis.

6. Adjustable and Versatile:

• Fill Volume Settings: Easily adjust target weights for different batch sizes or product types.

• Container Adapters: Interchangeable nozzles or adapters for various container shapes and sizes.

7. Ease of Cleaning and Maintenance:

• Quick-Release Parts: Hoses, nozzles, and drip trays can be removed for thorough cleaning.

• Stainless Steel Surfaces: Resistant to rust and easy to sanitize.

8. Optional Features:

• Nitrogen Blanketing: Inert gas purging to prevent oxidation or reaction with air.

• Data Logging: Record fill volumes, batch numbers, and dates for traceability.

• Capping Machine Integration: Automatically seals containers after filling (optional).

• HEPA Filtration: Extracts fumes or vapors during filling (for highly volatile chemicals).

Applications:

1. Strong Acids: Hydrochloric acid, sulfuric acid, nitric acid, etc.

2. Alkalis: Sodium hydroxide (caustic soda), potassium hydroxide, etc.

3. Industrial Chemicals: Etchants, cleaners, and pH adjusters.

4. Oil and Gas: Drilling fluids, corrosive inhibitors, and treatment chemicals.

5. Agricultural Chemicals: Fertilizers, herbicides, and pesticides.

6. Pharmaceuticals: Liquid medications or supplements (with additional hygiene features).

Operation Steps:

1. Container Placement: Manually place a 5L jerry can under the filling nozzle.

2. Weight Setting: Enter the target weight on the digital display.

3. Start Filling: Activate the filling process using a foot pedal or button.

4. Precision Filling: The machine fills the container to the pre-set weight, stopping automatically.

5. Container Removal: Remove the filled container and place a new one for the next cycle.

6. Cleanup: Clean the machine after use to prevent residue buildup and maintain chemical compatibility.

Benefits:

1. Corrosion Resistance: Ensures longevity when handling strong acids and alkalis.

2. High Accuracy: Weighing-based filling guarantees precise doses, reducing waste and errors.

3. Efficiency: Semi-automatic operation speeds up production compared to manual filling.

4. Safety: Drip-free nozzles, emergency stop, and hands-free control minimize operator risk.

5. Versatility: Adjustable settings and container adapters make it suitable for various applications.

6. Easy Maintenance: Stainless steel construction and quick-release parts simplify cleaning.

7. Cost-Effective: Balances automation with affordability, reducing labor costs while maintaining precision.

Why Choose This Machine?

This 5L Semi-Automatic Jerry Can Filling Machine is the ideal solution for industries that require precise and safe filling of strong acids and alkalis into 5-liter containers. Its corrosion-resistant materials, weighing-based accuracy, and semi-automatic operation make it a reliable, efficient, and cost-effective choice for handling hazardous chemicals. Whether you’re in the oil and gas, agricultural, industrial, or pharmaceutical sector, this machine delivers consistent performance with minimal downtime and maximum safety.

Immediate Order:

Website: http://www.360banjia.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com