200L Semi-Auto Drum Filling Machine for Chemicals and Oils
Semi-auto drum filler for chemicals/oils: ±0.5% accuracy, 15 drums/hour. ATEX Zone 2 certified, N? inerting & drip-free nozzles. FDA/ISO compliant.
- Brand： glzon
- Model： GZM_200L
Semi-Auto Drum Filler DF-200 Series
Precision. Safety. Versatility.
Core Value: Human-Guided Efficiency for Hazardous Liquids
Shanghai Guangzhi DF-200 delivers ±0.5% gravimetric accuracy for 200L drums – mastering solvents, acids, lubricants (1-50,000 cP) via OIML-certified load cells, ATEX Zone 2 compliance, and tool-free changeover. Achieves 15 drums/hour while reducing giveaway to <0.3% and eliminating ignition risks in chemical plants, oil blenders, and pharma facilities.
Technology Highlights
1. Triple-Safety Architecture
| Component | Safety Technology | Certification |
|---|---|---|
| Ex-Approved Controls | 24VDC intrinsically safe | ATEX II 3G Ex nA IIC T4 |
| Static Dissipation | Conductive hoses (<10? Ω) | IEC 60079-32-1 |
| Spill Containment | 300L drip tray + sensor | EPA 112.8 compliance |
| Vapor Control | Nitrogen inerting (O?<0.5%) | OSHA 1910.106 |
2. Precision Dosing System
Key Features:
Adaptive Flow Rates:
Liquid Type Fill Speed Accuracy Thin solvents 40 L/min ±0.3% Viscous oils 15 L/min ±0.5% Drip-Free Nozzle:
Spring-retract with air knife cutoff
Residual ≤5ml
Technical Specifications
| Parameter | DF-210 (Chemical) | DF-220 (Oil) | DF-230 (ATEX) |
|---|---|---|---|
| Capacity | 200L (±0.5%) | 200L (±0.5%) | 200L (±0.7%) |
| Accuracy | OIML R60 Class 0.5 | Same | OIML R60 Class 1 |
| Viscosity Range | 1-50,000 cP | 50-50,000 cP | 5-100,000 cP |
| Fill Speed | 15 drums/hour | 12 drums/hour | 10 drums/hour |
| Material Contact | 316L SS + PTFE | 304 SS + Viton? | 316L + ATEX seals |
| Power | 220V/50Hz, 1.5kW | 220V/50Hz, 1.8kW | 24VDC Ex ia |
| N? Consumption | 20 L/min | Optional | 25 L/min |
| Drum Types | Open-top/tight-head | Same | Same |
| Footprint (L×W×H) | 1800×1200×2200mm | 1800×1200×2200mm | 2000×1400×2400mm |
Industry-Specific Solutions
Chemical Solvents
Vapor recovery hood (>95% capture)
Acid-resistant Kalrez? seals
Glass-lined sight gauge
Industrial Lubricants
Heated path (80°C for ISO VG 680)
Anti-foam pulsed filling
Grounding verification (<10 Ω)
Edible Oils
USDA-compliant materials
Allergen purge protocol
IP66 washdown option
Pharma Raw Materials
GMP data logging (21 CFR Part 11)
Single-use liner kit
Purgeable dead legs
Operational Economics
Lubricant Blender Case:
Manual Process:
? ±2% variance → $85k/year loss
? 8 drums/hour maxDF-220 Implementation:
? ±0.4% accuracy
? 12 drums/hour throughputROI:
? $78k annual savings
? Payback in 6 months
Why Semi-Auto?
| Factor | Manual Filling | DF-200 Semi-Auto | Full Auto Line |
|---|---|---|---|
| Accuracy | ±3% | ±0.5% | ±0.2% |
| Speed | 5-8 drums/hour | 12-15 drums/hour | 20-30 drums/hour |
| Changeover Time | Near-zero | <10 min | >1 hour |
| Upfront Cost | $1k | 25k | >$100k |
| Hazard Zone Labor | High risk | Reduced exposure | Fully automated |
Certifications & Support
Global Compliance:
ATEX 2014/34/EU (Zone 2)
FDA 21 CFR 177.2600
OIML R60 Class 0.5
ISO 80079-36:2016
Dedicated Service:
24/7 Remote Diagnostics: IIoT-connected HMI
Critical Spares ≤48h:
Component Chemical Version ATEX Version Load cells OIML Class 0.5 Ex-certified Nozzles PTFE-coated Static-dissipative Lifetime Calibration:
Annual ISO 17025 certification
| Drift | Action |
|---------------------|--------------------------|
| >0.5% | Free recalibration |
Precision Engineered for Hazardous Liquids
Shanghai Guangzhi DF-200: Where operator safety meets metrological excellence – filling corrosive chemicals and viscous oils with uncompromised accuracy. ??