The fully automatic filling robots are mainly used in the fixed weight filling field of basic chemical, petrochemical, new energy, new materials, fine chemical, electronic chemicals, daily chemical, l
Fully Automatic 200kg Oil Drum Filling Line
Heavy-Duty Precision. Industry 4.0 Integration. Zero Spill Guarantee.
Parameter | OM-2100 (Standard) | OM-2200X (ATEX) | OM-2300H (High-Visc) |
|---|---|---|---|
Capacity | 150-220L (±0.15%) | 150-220L (±0.2%) | 150-220L (±0.18%) |
Throughput | 30 drums/hour | 26 drums/hour | 28 drums/hour |
Accuracy | ±0.15% mass flow | ±0.2% | ±0.18% gravimetric |
Viscosity Range | 10-200,000 cP | 50-150,000 cP | 500-800,000 cP |
Filling Technology | Coriolis meter + AI compensation | Ex-rated pumps | Heated screw (80°C±1°C) |
Material Contact | 316L SS + PTFE seals | Hastelloy C276 | Tungsten carbide coating |
Container Handling | Robotic arm (max 300kg) | ATEX-certified gripper | Vacuum drum lifter |
Oil Mist Control | >97% capture (RTO) | >98.5% (Carbon+Scrubber) | >96% (Condensation) |
Power | 480V/60Hz, 45kW | 24VDC Ex ia | 480V/60Hz, 55kW |
Nitrogen Consumption | 40 L/min | 50 L/min | 45 L/min |
Changeover Time | <5 min (tool-free) | <7 min | <6 min |
Safety Features:
Anti-Tip Clamps: Prevent drum wobble at 200kg load
Static Dissipation: <10? Ω grounding (NFPA 77)
Overflow Protection: Radar sensors ±1mm accuracy
Oil Type | Heating/Cooling | Fill Speed | Energy Efficiency |
|---|---|---|---|
Gear Oil (ISO VG 460) | 60°C jacket (±1°C) | 185 L/min | 0.15 kWh/drum |
Grease (NLGI #2) | Piston pulsation (20Hz) | 120 L/min | 0.22 kWh/drum |
Transformer Oil | -10°C cryo cooling | 210 L/min | 0.18 kWh/drum |
Validated by ExxonMobil Singapore:
*"After 6 months operating OM-2100:
Zero spills with 200kg drums
29.8 drums/hour sustained output
$2.1M/year saved in oil recovery
9 sec/drum faster than manual filling"*
15" Industrial HMI with PetroOS?
AI Modules:
Predictive Pump Maintenance:
Anomaly | Pre-Action |
|---|---|
Vibration >4.5mm/s | Auto RPM reduction + alert |
Temp deviation >2°C | Flow pause & heat adjustment |
Spill Prevention AI: 99.7% risk detection accuracy
? ATEX Category 1 (Zone 0/20) ? API 682 4th Edition ? ISO 80079-36/37 Explosive Atmospheres ? OSHA 1910.106 Flammable Liquids ? CE EN 415-9 Safety Standard
Module | Function | OM-2100 |
|---|---|---|
AGV Conveyance | Auto drum queuing (40 pallets) | Standard |
Robotic Unscrambler | Mixed drum size handling | +$48,000 |
VOC Condenser | >98% solvent recovery | +$62,000 |
Cryogenic Cooling | -30°C transformer oil fill | +$78,000 |
Cost Factor | Manual Line | OM-2100 | Annual Savings |
|---|---|---|---|
Labor | 4 operators | 0.5 supervisor | $316,000 |
Oil Loss | 3.2% | 0.05% | $185,000 (200kl/yr) |
VOC Fines | $45,000 | $0 | $45,000 |
Energy/Drum | 1.8 kWh | 0.17 kWh | $38,000 |
Total Savings | - | - | $584,000 |
ROI Period: 9 months (standard configuration)
Service | Basic | Platinum |
|---|---|---|
Spare Parts | 72h global dispatch | On-site inventory hub |
Uptime SLA | 98% with remote monitoring | 99.6% with AI predictive care |
Training | Virtual certification course | Onsite 5-day master program |
Calibration | Annual ISO/IEC 17025 | Real-time cloud adjustment |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
