TwinFlow TF-8000 SeriesFull Automatic Dual-Nozzle Drum Filling MachineDouble Speed. Dual Precision. Industry 4.0 Ready.Breakthrough Dual-Nozzle TechnologySynchronized Filling SystemSpeed Advantage:Met
Full Automatic Dual-Nozzle Drum Filling Machine
Double Speed. Dual Precision. Industry 4.0 Ready.
Speed Advantage:
| Metric | Single-Nozzle Systems | TF-8100 | Improvement |
|---|---|---|---|
| Cycle Time | 3.5 min/drum | 1.8 min/drum | ↓49% |
| Hourly Output | 17 drums | 33 drums | ↑94% |
| Daily Capacity | 136 drums (8hr) | 264 drums | ↑94% |
| Energy Consumption | 0.85 kWh/drum | 0.48 kWh/drum | ↓44% |
| Parameter | TF-8100 (Standard) | TF-8200X (ATEX) | TF-8300F (Food Grade) |
|---|---|---|---|
| Capacity | 200L (±0.15%) | 200L (±0.2%) | 200L (±0.1%) |
| Throughput | 33 drums/hour | 30 drums/hour | 28 drums/hour |
| Accuracy | ±0.15% per nozzle | ±0.2% | ±0.1% |
| Sync Precision | ±0.5% between nozzles | ±0.8% | ±0.3% |
| Filling Technology | Dual Coriolis Meters | ATEX Gear Pumps | Peristaltic Pumps |
| Nozzle Distance | 300-800mm adjustable | Same | Same |
| Material Contact | 316L SS + PTFE | Hastelloy C276 | 316L EP + FDA UHMW-PE |
| Changeover Time | <3 min (Auto-Tooling) | <4 min | <3 min |
| Power | 480V/60Hz, 12kW | 24VDC Ex ia | 480V/60Hz, 10kW |
| Air Consumption | 300 L/min @ 0.7MPa | 280 L/min | 250 L/min |
| Footprint (L×W×H) | 4200×2200×3200mm | 4500×2400×3400mm | 4300×2300×3300mm |
| Certifications | CE EN 415 | ATEX Zone 1 | EHEDG EL Class I |
Precision Control Architecture:
| Component | Technology | Function |
|---|---|---|
| Master Controller | Siemens S7-1500 PLC | 1ms synchronization accuracy |
| Flow Sensors | Dual Coriolis (0.05% accuracy) | Real-time mass flow comparison |
| Error Correction | AI Predictive Algorithm | Auto-adjusts flow within 0.3s |
| Data Verification | Blockchain Logging | Immutable batch records |
Chemical Manufacturing
| Feature | Benefit |
|---|---|
| Hazardous Materials | Dual ATEX pumps (Zone 1) |
| High-Value Liquids | ±0.15% accuracy reduces giveaway |
| VOC Control | Integrated vapor hoods (95% capture) |
Paint & Coatings
Color Consistency:
Dual-path identical shear rates
ΔE<0.4 between nozzles
Metallic Control:
| Parameter | Performance |
|---|---|
| Flake Orientation | ±3° variance control |
| Settling Prevention | Pulsed flow synchronization |
Food & Pharma
| Component | Certification |
|---|---|
| Contact Surfaces | FDA 21 CFR 177.2600 |
| Cleanability | 15-min CIP cycle |
| Data Integrity | 21 CFR Part 11 Compliance |
15" HMI with SyncOS?
Industry 4.0 Features:
OEE Dashboard:
| Metric | Real-Time Tracking |
|---|---|
| Synchronization | 99.8% |
| Downtime | <0.5% |
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Pump Vibration | >4mm/s RMS |
| Seal Wear | Leak >0.1ml/min |
BASF Ludwigshafen Plant Report:
*"After converting to TF-8100:
Output: 15 → 33 drums/hour (+120%)
Accuracy: ±0.8% → ±0.12%
Labor Cost: $58,000/year savings
ROI: 4 months"*
? ATEX 2014/34/EU (TF-8200X) ? CE EN 415-7 ? ISO 9001:2015 ? FDA 21 CFR 177.2600 ? SIL-2 Safety Level
1. AGV Drum Loading → 2. Auto-Lid Removal → 3. Dual-Nozzle Alignment → 4. Synchronized Filling → 5. Weight Verification → 6. Vapor Recovery → 7. Robotic Sealing → 8. Palletizing
Cycle Time: 1.8 minutes/drum
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
