Auto Pail Palletizer
Guangzhi’s auto pail palletizer stacks 400 pails/hr with ±0.5mm precision. ATEX/OSHA-compliant. Reduces labor by 85% & damage to 0.1%. Free layout design!
- Brand： glzon
- Model： GZM_30L
Auto Pail Palletizer GZ-APP1200 Series
*Robotic Stacking System for 5–30L Pails & Drums (200–400 pails/hour)*
Shanghai Guangzhi Automation’s GZ-APP1200 Series automates the palletizing of filled pails (plastic/steel) with military-grade precision, achieving ±0.5mm layer alignment at 10 seconds/cycle. Engineered for paints, solvents, lubricants, and chemicals, this ATEX/OSHA-compliant system replaces 4–6 manual laborers, reduces container damage to <0.1%, and ensures OSHA-compliant load stability for hazardous materials.
Engineering Innovations
Intelligent Adaptive Stacking
3D Vision Guidance: Laser scanners detect pail orientation/damage; auto-corrects placement (±0.5mm tolerance).
Multi-Pattern Flexibility: Handles pyramid, interlock, or column stacks (50+ preset patterns via 15" HMI).
Heavy-Duty Performance
Dual Grip End-Effector: Vacuum cups + mechanical claws handle 5–30L pails (?250–450mm) up to 50kg each.
High-Torque Servo Motors: 0.5G acceleration for 400 pails/hour throughput (24/7 operation).
Safety & Compliance
ATEX Zone 2/22 Option: Explosion-proof for flammable vapors/dusts (e.g., solvent residues).
OSHA-Integrated Safeguards: Light curtains, E-stop zones, and tilt sensors for unstable loads.
Zero-Downtime Architecture
Auto Pallet Dispensing: Integrated pallet denester feeds EUR/US standard pallets (1200×1200mm).
IoT Predictive Maintenance: Monitors bearing wear/motor load; alerts 72hr pre-failure.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | GZ-APP1200-Pro |
| Pail Capacity | 5–30L (max. 50kg/pail) |
| Throughput | 200–400 pails/hour |
| Max. Pallet Height | 1,800 mm (OSHA compliant) |
| Pallet Size | 800–1200×1200 mm (customizable) |
| Placement Accuracy | ±0.5 mm |
| Power | 380V/50Hz, 6.8 kW |
| Air Consumption | 0.6 MPa, 0.5 m3/min |
| Cycle Time | 9–12 seconds/pail |
| Footprint (L×W×H) | 4200 × 2800 × 3800 mm |
| Compliance | ATEX, CE, OSHA 1910.178, ANSI/RIA R15.06 |
Performance vs. Manual Stacking
| Metric | GZ-APP1200 Robotic | Manual Stacking |
|---|---|---|
| Output (8h) | 3,200 pails | 640 pails |
| Labor | 0.5 operators | 4 operators |
| Container Damage | 0.1% | 3–8% |
| Pallet Rejection | 0.2% | 5–12% |
| ROI Period | 8–14 months | N/A |
Industry-Specific Adaptations
Chemical Plants: Stainless steel (316L) construction for corrosive environments.
Paint Facilities: Anti-static grippers (<10? Ω) for solvent-filled pails.
Lubricant Blenders: Oil-resistant vacuum cups (NBR/FKM material).
Food-Grade: GMP-compliant version with washdown protection (IP69K).
Integration-Ready Design
? Seamless Line Sync: Interfaces with Guangzhi’s filling/capping systems (CANopen/EtherCAT)
? Automated Labeling: Optional print-and-apply labeler for pallet ID
? Pallet Conveyance: Integrated roller/chain conveyors (15 m/min)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021