Automatic Inks Can Filling Line
Precision ink can filling: 60 cans/hour, ±0.2% accuracy. ATEX Zone 1, Pantone® color validation & VOC control. FDA compliant.
- Brand: glzon
- Model: GZM
Precision ink can filling: 60 cans/hour, ±0.2% accuracy. ATEX Zone 1, Pantone® color validation & VOC control. FDA compliant.
The combination between FLASH filling lines, PH Presses and Dosing units, allows creating filling lines specially focused to off-set inks and other high viscosity products filling.
With automatic cans dispenser, feeding table, lid dispenser, as well as, different dosing systems, as per product viscosity and rheology.
Precision Meets Color Integrity
Core Innovation: Nano-Dosing & Explosion Safety
Shanghai Guangzhi IJF-3000 achieves ±0.2% gravimetric accuracy at 60 cans/hour for solvent/UV/water-based inks – featuring ATEX Zone 1 certification, Pantone?-validated color consistency, and zero cross-contamination. Engineered to eliminate VOC emissions, static ignition risks, and batch variations in packaging, printing, and industrial ink operations.
Risk | Technology | Certification |
---|---|---|
Solvent Ignition | N? inerting (O?<0.5%) | ATEX II 2G Ex db IIC T4 |
Static Discharge | Ionized air curtain (<10? Ω) | IEC 60079-32-1 |
VOC Emission | Carbon adsorption >99.8% | EPA Method 21 compliant |
Color Contamination | Self-flushing nozzles | Pantone? QC certified |
圖片代碼graph TB A[Can Loading] --> B[Vacuum Deaeration]B --> C[Peltier Temp Control]C --> D[Coriolis Mass Dosing]D --> E[±0.2% Accuracy]Can LoadingVacuum DeaerationPeltier Temp ControlCoriolis Mass Dosing±0.2% Accuracy
Critical Parameters:
Viscosity Control:
Ink Type | Temp Control | Accuracy Impact |
---|---|---|
Solvent-based | ±0.5°C | ±0.15% |
UV-curable | ±0.3°C | ±0.08% |
Dead Volume Elimination:
Telescopic nozzles with 0.05ml residual
Model | IJF-3100 (Standard) | IJF-3200X (ATEX) | IJF-3300P (Pantone?) |
---|---|---|---|
Capacity | 1-20kg (±0.2%) | 1-15kg (±0.3%) | 0.5-10kg (±0.15%) |
Throughput | 60 cans/hour | 50 cans/hour | 45 cans/hour |
Viscosity Range | 50-50,000 cP | 100-30,000 cP | 50-20,000 cP |
Dosing Technology | Coriolis mass flow | Same | Micro piston + Coriolis |
Material Contact | 316L SS + PFA | Hastelloy C22 | 316L EP + PEEK |
Power | 380V/50Hz, 5.5kW | 24VDC Ex ia | 380V/50Hz, 4.2kW |
N? Consumption | 30 L/min | 35 L/min | 25 L/min |
Color Change Time | <30 sec | <45 sec | <20 sec |
Footprint (L×W×H) | 3200×1800×2200mm | 3500×1900×2400mm | 3000×1700×2100mm |
Flexographic Printing
Metamerism control (ΔE<0.5 under D65)
Quick-change for Pantone? spot colors
Viscosity stability ±1%
Packaging Inks
FDA 21 CFR 175.300 compliance
Migration testing option
Allergen-free cleaning protocol
Industrial Marking
High-pigment loading (up to 40%)
Anti-settling pulsed agitation
ATEX Zone 1 certification
Security Inks
RFID-tagged batch tracking
Access-controlled formulation
Tamper-proof data logs
Pantone? Validated Workflow:
圖片代碼flowchart LRA[Formulation Scan] --> B{ΔE>0.8?} B -->|Yes| C[Auto Viscosity Adjustment]B -->|No| D[Precision Dosing]D --> E[Spectrophotometer QC]YesNoFormulation ScanΔE>0.8?Auto Viscosity AdjustmentPrecision DosingSpectrophotometer QC
Key Features:
Real-Time Color Metrics:
Parameter | Control Range |
---|---|
Lab* values | ΔE<0.8 (ISO 13655) |
Opacity | ±0.5% |
Contamination Prevention:
3-step solvent flush between colors
Waste <5ml per change
Global Printing Group Case:
Challenge:
? 12% color deviation between batches
? $380k/year rework costs
IJF-3300P Solution:
? Pantone?-integrated dosing
? In-line spectrophotometer
Results:
? ΔE<0.5 consistency
? Zero batch rejection in 6 months
? ROI: 8 months
Global Compliance:
ATEX 2014/34/EU (Zone 1)
FDA 21 CFR 175.300
Pantone? Manufacturing Partner
ISO 2846-1 Color Standard
Advanced Modules:
Module | Function |
---|---|
Inline Grind Gauge | Particle size monitoring (0.5-50μm) |
UV Intensity Control | Pre-cure viscosity stabilization |
AR Color Matching | HoloLens-assisted formulation |
Blockchain Tracking | Secure batch genealogy |
24/7 Color Guarantee:
Remote calibration via IIoT
Critical Spares ≤48h:
Component | Delivery |
---|---|
Dosing sensors | Global 48h |
Color validation kit | 24h (major cities) |
Performance Warranty:
Parameter | Guarantee |
---|---|
Color consistency | ΔE<0.8 for 5 years |
Dosing accuracy | ±0.2% for 1M cycles |