Bulk Chemical Filling Solutions with Our IBC Filling Machine
Automated IBC filling system for bulk chemicals: 1500L capacity, ±0.3% accuracy. ATEX Zone 0 & >99% VOC capture. cGMP/SIL3 certified.
- Brand： glzon
- Model： GZM_1000L
ChemFill IBC-2000 Series
Intelligent Bulk Chemical Filling System
Precision. Safety. Scalability.
Technical Specifications
Parameter | IBC-2100 (Standard) | IBC-2200X (ATEX) | IBC-2300C (Corrosive) |
|---|---|---|---|
Capacity | 500-1500L (±0.3%) | 500-1250L (±0.4%) | 300-1000L (±0.25%) |
Throughput | 20 IBCs/hour | 18 IBCs/hour | 15 IBCs/hour |
Flow Range | 50-3,000 L/min | 50-2,500 L/min | 30-1,500 L/min |
Accuracy | ±0.3% (Coriolis) | ±0.4% | ±0.25% (Mass Flow) |
Viscosity Range | 1-50,000 cP | 5-40,000 cP | 1-100,000 cP |
Material Contact | 316L SS + PTFE | Hastelloy C276 | Alloy 20 + PTFE Lining |
Explosion Proof | - | ATEX Zone 1/21 | N/A |
VOC Control | Carbon Adsorption >99% | RTO >99.5% | Condensation + Carbon |
Power | 380V/50Hz, 18.5kW | 24VDC Ex ia | 380V/50Hz, 22kW |
N? Inerting | 40 L/min | 50 L/min | 35 L/min |
Clean Time | CIP: 20 min | Solvent Wash: 30 min | Acid Wash: 45 min |
Footprint (L×W×H) | 4500×2800×3500mm | 4800×3000×3800mm | 4600×2900×3600mm |
Core Innovations
1. Triple-Shield Safety System
Certifications:
ATEX II 2G/2D Ex db eb IIC T4
SIL 3 Safety Interlocks (IEC 61511)
API RP 500 Flammable Liquid Compliance
2. Adaptive Chemical Handling
Chemical Type | Technology | Performance |
|---|---|---|
Acids (H?SO?/HCl) | PTFE-Lined Alloy 20 | Corrosion rate <0.1mm/year |
Solvents (Acetone/Toluene) | Submerged filling nozzle | Static dissipation <5kV |
Polymers (Epoxy/Resin) | Heated path (50-80°C) | Viscosity stability ±2% |
Oxidizers (H?O?) | Decontamination rinse port | Residual <1ppm |
Industry-Specific Engineering
Petrochemical Plants
API 2517 Vapor Recovery Compliance
Crude Oil Derivative Compatibility
SIL 3 Overfill Protection
Pharma Bulk Synthesis
Feature | Certification |
|---|---|
cGMP Compliance | FDA 21 CFR 211.65 |
CIP/SIP Validation | ASME BPE-2022 |
Bioburden Control | <1 CFU/ml rinse water |
Agrochemical Production
Herbicide/Pesticide Formulation
Dedicated Allergen Purge Protocol
USDA 3-A Washdown Design
Smart Control Ecosystem
15" HMI with Chemical Intelligence?
AI Modules:
Corrosion Prediction:
Parameter
Maintenance Alert
pH drift >±0.5
Material compatibility check
Conductivity spike
Seal degradation warning
Spill Prevention:
Risk
Action
Level sensor fail
Triple-redundant cutoff
Pressure surge
Auto-pressure relief valves
Performance Comparison
Metric | Manual Filling | IBC-2100 | Improvement |
|---|---|---|---|
Spill Incidence | 3-5% per batch | <0.01% | ↓99.7% |
Operator Exposure | 8hrs direct contact | Zero | 100% reduction |
Batch Accuracy | ±2.5% | ±0.3% | ↑733% |
VOC Emissions | 500-1000 ppm | <5 ppm | ↓99.5% |
Modular Upgrades
Module | Function | Industry Application |
|---|---|---|
Inline Rheometer | Real-time viscosity (±50 cP) | Polymer production |
Cryogenic Fill | -50°C LN? cooling | Low-VOC chemical handling |
Additive Injection | 8-port dosing (±0.5%) | Custom formulation blending |
AR Safety Inspector | HoloLens-assisted zone monitoring | Explosive atmosphere plants |
Certifications
? ATEX 2014/34/EU (Zone 0/1/2) ? ASME B31.3 Process Piping ? FDA 21 CFR 210-211 (cGMP) ? IECEx IEC 60079 Series ? ISO 80079-36/37 Dust Explosion
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021