Guangzhi’s automated pail filling line handles 15 pails/min of paints/latex with ±0.5% accuracy. ATEX-certified, 80% labor reduction & near-zero waste. Request datasheet!
*High-Speed, Splash-Free Filling for Industrial Chemicals (5–25L Pails)*
Shanghai Guangzhi Automation’s GZ-PFL600 Series integrates robotic denesting, precision filling, and leak-proof capping to automate packaging of paints, latex emulsions, and solvent-based waterproofing compounds. Engineered for corrosive and viscous media (up to 100,000 cP), this ATEX/CE-certified line achieves ±0.5% weight accuracy at 15 pails/minute, reduces labor by 80%, and eliminates spills with proprietary splash-control technology.
Contamination-Free Filling
Stainless Steel Drum Filler (316L SS): ATEX-compliant explosion-proof version for solvents; handles viscosities 500–100,000 cP.
Anti-Splash Nozzles: Submerged filling + nitrogen inertization prevents oxidation/foaming in paints.
Automated Workflow
Robotic Denester: Unstacks 25 nested pails/min; adaptive grippers for deformed containers.
Net Weight Filler: Load-cell-controlled servo pumps (±0.5% accuracy); auto-tares container weight variations.
Torque-Control Capper: Applies tamper-evident lids with 5–30 Nm force (programmable).
Zero-Downtime Architecture
Modular Design: Quick-change tooling for pail sizes (12–16" diameter) in <5 mins.
Self-Diagnostic PLC: Predictive maintenance alerts for fill heads/conveyors via 15" HMI.
Hazard-Safe Operation
ATEX Zone 1 Certification: Explosion-proof sensors/motors for solvent vapors (IP66 enclosure).
Containment Drip Pans: Capture overfills; comply with EPA/OSHA chemical spill regulations.
| Component | Specification |
|---|---|
| Line Throughput | 15 pails/minute (25L) |
| Filling Accuracy | ±0.5% (gravimetric mode) |
| Pail Compatibility | Plastic/steel: 5–25L, ?300–400mm, H≤450mm |
| Viscosity Range | 500–100,000 cP |
| Capping Force | 5–30 Nm (adjustable) |
| Power | 380V/50Hz, 18 kW |
| Air Supply | 0.7 MPa, 1.2 m3/min |
| Line Footprint | 12,000 × 3,500 mm (L×W) |
| Compliance | ATEX, CE, OSHA, ISO 80079 |
| Metric | GZ-PFL600 Automated Line | Manual Operation |
|---|---|---|
| Output (8h shift) | 7,200 pails | 900 pails |
| Labor | 1 operator (monitor) | 4 operators |
| Material Waste | <0.2% | 3–8% |
| Spill Incidents | 0 | 2–5 daily |
| ROI Period | 10–14 months | N/A |
Paint/Latex: Splash-free filling preserves pigment dispersion; stainless steel resists abrasives.
Solvent-Based Sealants: Nitrogen purging prevents skinning; conductive hoses dissipate static.
Waterproofing Slurries: High-pressure piston filler (25 bar) for cementitious materials.
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
